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WT-II type integral filter plate, adjustable filter head
WT-II type integral filter plate, adjustable filter head

WT-II type integral filter plate, adjustable filter head

The backwashing process of the filter pool typically uses a water distribution system with filter heads and filter plates.
Quality Control

Overview

The backwashing process of the filter pool usually adopts a filter head and filter plate water distribution system. The uniformity of water and air distribution is crucially dependent on the levelness of the water inlet and air inlet holes of the filter head, using a traditional one mold one plate manufacturing process. The levelness of the filter plate during prefabrication and installation is difficult to control, generally allowing a levelness of ±5mm for a single filter pool. However, using a whole pool cast filter plate and adjustable filter head can control the levelness of a single filter pool to about ±1mm. The whole pool cast filter plate is a relatively advanced manufacturing process for filter pool water distribution systems both internationally and domestically, with the following advantages:

1. The overall cast concrete filter plate structure of a single compartment filter pool fundamentally solves the problem of air and water leakage caused by the poor sealing of joints in the prefabricated small block filter plate process.

2. The filter plate and filter pool form an integral structure, increasing the effective thickness of the filter plate (150-200mm), enhancing its firmness and rigidity, and extending its service life.

3. Installation is quick and simple; after the whole pool filter plate is reinforced and cast, the levelness error of the same compartment filter pool can be controlled within ±10mm, using an adjustable filter head to adjust the levelness.

4. It reduces the need for sealing glue between filter plates and stainless steel anchoring components, lowering project costs.





Whole cast filter plate, adjustable filter head sample


Filter head specifications


Project
Model
Filter capFilter rodEmbedded part length
Degree (mm)
Number of gapsGap height
(mm)
Gap width
(mm)
Gap area
(cm2)
Length
(mm)
Outer diameter
(mm)
Strip hole area
(mm2)
Small hole diameter
(mm)
Adjustment length
(mm)
FSK-I36350.33.7835029602.00-50150
FSK-1l36350.45.0435029602.00-50150
FSK-II40250.353.535029602.00-50150
FSK-IV40250.44.035029602.00-50150
FSK-W-I93626.4835029902.00-50150


Overall template specifications

Project/ModelStandard template shape
Size (mm)
Number of filter heads distributedFilter head arrangement spacing
(mm)
Template height (mm)Thickness of filter plate after casting
Degree (mm)
Reinforcement for casting (mm)Center distance of filter beams
(mm)
ZW-I963X4673X6150X16580180φ10-φ121000
ZW-II964X5604X7136X13745120φ10~φ121000
ZW-ll868X4373X6140X14680180φ10~φ12900
ZW-1V898X5604X6136X15045120φ10-φ12940
ZW-V1138X6174X6150X200100200φ10~φ121200
ZW-VI964X5604X7136X13580180φ10~φ121000
ZW-vII964X9654X713X13580180φ10~φ121000